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How is a rigid-flex circuit board produced?

The production of rigid-flexible circuit boards varies depending on the construction. The production of a 1F-1Ri construction serves as an example.

The manufacturing process is largely comparable with that for the production of a 4-layer multilayer. Differences are seen in the materials and the additional milling processes:

1.) Core graver routing > no-flow prepreg milling > pressing:

2.) Drilling > plating > conductor pattern > 2x flexible solder-mask:

3.) Z-axis milling:

4.) Contour milling > electrical testing